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Product Introduction

 

Prepainted steel sheet is coated and baked with paint containing silicon resin.

It is a popular construction material because of its highly weather resistant properties.

Countries, including Korea, that have industrial complexes along their coastal regions will find it more economical to use steel plates coated with Si-P/E paint than PE paint.

 

      - Sandwich panel
      - Steel plate for roof in factory complex

 

 


Cross section of painted product

 

 

Note 1) Materials used for prepainted steel sheet: GI, GA, EGI, SGL, AL, BP, TFS, TP, SUS, ALCOT etc.
Note 2) 2COAT 2BAKING is available for coating layer on both the top and back sides.

 

 


Applied materials

 

 

Hot-dip galvanized steel sheet (KS D 3506, GI)
The cold rolled steel sheet passes through a molten zinc pot containing 97% zinc (0.03% or less AL), undergoing the galvanizing process, which gives each side of the sheet and equal thickness of coating.

 

Surface types for hot-dip galvanized steel sheet (GI)

 

While an increased volume of coating enhances the anti-corrosion properties of galvanized steel sheet, the workability is inevitably decreased. Anti-corrosion properties, workability, tension, and elongation must be taken into consideration when selecting plates.

 

1)

The normal wall thickness of galvanized steel plates refers to the thickness of pre-coated steel plates. The clearance of the machine, therefore, must account for the thickness of the zinc plating indicated in Table 1 as well as the coating thickness (usually 25μ).

2)

Zinc flacks may stick inside the metallic pattern during the deep drawing process, requiring extra caution be taken as this may damage the coating's exterior

3)

Lubrication oil used in treatment shall not contain chlorine or phosphoric acid, which reacts to zinc. Table 1 shows the zinc weight and coating thickness for hot-dip galvanized steel sheet used for prepainted steel sheet. These figures are adopted by KS (Korean Standards), JIS (Japan Industrial Standards), and ASTM (American Society for Testing Materials).

 

Table 1 - Weight and thickness of zinc coating

Zinc Coating WeightSymbol

Z 06 Z 08 Z 13 Z 12 Z 18 Z 20 Z 22 Z 26 Z 27

Zinc Coating Thickness(㎜)

0.013 0.017 0.021 0.026 0.034 0.040 0.043 0.049 0.054

Weightg/㎡(both side)

90 120 125 183 244 285 305 345 381
ASTM A 525 G-30 G-40 G-60 G-90 G-115

 

 

Electrolytic galvanized steel sheet (KS D 3528, EGI)
The surface of the cold rolled steel sheet (KS D 3512) undergoes a dull finishing treatment, followed by a double-sided coating process (zinc weight: 13g~25g/㎡). Five products are available depending on the coating weight. Electro galvanized iron (EGI) is usually used in home electrical appliances that require extensive workability. Due to its low zinc weight, EGI cannot be used for products that require anti-corrosion properties.

 

 

Aluminum steel sheet (KS D 6701)
While aluminum is light in specific gravity, it possesses high tensile strength. Due to its superb anti-corrosion properties, aluminum is widely used in the production of aircrafts, automobiles, containers, blinds, ceiling material, and composite panels.

 

 

Cold rolled stainless steel sheet (KS D 3698)

Due to its anti-corrosion and chemical resistant properties that far exceed other steel products, stainless steel sheet is optimum for products that require extremely high levels of corrosion resistance and durability.
Stainless steel sheet takes is produced from Iron/Chrome or Nickel/Chrome alloy. STS 304 or STS 430 are used mainly for PCM (JIS uses the symbol SUS).

 

Raw Materials Size Related specification Characteristics
Thickness Width
COLOR-ROLLED STEEL (CR) 0.25~1.6t 600~1380㎜ ASTM A-366
KS D 3512
JIS G 3141
Excellent formability
Excellent weldability
Excellent surface
Bright surface
HOT-DIP GALVANIZED STEEL(GI) 0.25~1.6t 600~1380㎜ ASTM A-526
KS D 3506
JIS G 3302
Corrosion resistance
ELECTROLYTIC GALVANIZED STEEL (EGI) 0.35~1.6t 600~1380㎜ ASTM A-591
KS D 3528
JIS G 3313
Excellent formability
GALVANNEALED STEEL(GA) 0.35~1.6t 600~1380㎜ ASTM A-526
KS D 3506
JIS G 3302
Good weldability
Corrosion resistance
HOT-DIP
ALUMINIZED STEEL(AL-COT)
0.35~1.6t 600~1380㎜ ASTM A-463
KS D 3544
JIS G 3314
Heat resistance
Corrosion resistance
Heat reflectiveness
BLACK PLATE (BP) 0.25~0.6t 600~1380㎜ ASTM A-623
KS D 3516
JIS G 3303
Excellent lackerability
Excellent workability
Heat resistance
ALUMINUM STEEL (AL) 0.3~1.6t 600~1380㎜ ASTM B-209
KS D 6701
JIS G 4000
Corrosion resistance
High durability
STAINLESS STEEL(STS) 0.3~1.6t 600~1380㎜ ASTM A-895
KS D 3698
JIS G 4305
Corrosion resistance
High durability
Chemical resistance
SuperGalum
(SGL)
0.3~1.6t 600~1380㎜ ASTM A-792
KS D 3770
EN 10215
Heat Resistance
Corrosion Resistance
Heat Reflectiveness
High Durability

 

 


Size availability

 

 

 

 


Test items

 

 

Test item Test method Test result Related specification
Cross cut test

100/100 TAPING TEST

Good KS D 3520
Pencil hardness test 45˚, 1H and over Good KS D 3520
Bending test 180˚×3T Good KS D 3520
Impact test 500g×12.7㎜φ×500㎜H Good KS D 3520
Salt water spray test 5%Nacl 35˚ 750hours
Good
KS D 9520
JIS Z 2371
Resistance to chemicals 5%H₂SO₄×5Hr
5%NaOH×5Hr
Good
Good
DS-B-I-1112
Accelerated
weathering test
Weather-O-Meter 1300hours
Good
JIS Z 0230
Film hardness test M.E.K Rubbing 40Times
Good
DS-B-I-1112

 

※ Test standards can be altered according to cutting thickness and color.

 

 


Applied specifications

 

KS D 3520, KS D 6711
JIS G 3312, JIS G 3321
ASTM A 653, ASTM A 792
EN 10142, EN 10147